Pinecrest Modular Homes

A Modular Overview

Modular Construction

Modular Construction is multiple section units built inside a factory and assembled on a building site. It has many structural upgrades not found on site built stick construction.  Modular  construction offers fixed pricing and less risk and inconvenience for the home buyer. There are many custom designs and tremendous design flexibility. Modular construction is less expensive due to factory buying power and productivity levels. Factories are constantly improving quality, product selections, product materials (sustainable products),  efficiency, and waste.

Pinecrest Modular Homes is a modular builder located in Plainview, New York.  Our website is www.pinecrestmodularhomes.com. We offer New Construction, Additions (first and second floors), and Direct Shipments.

Our Services Include the following: architectural designs, drawings and floor plans, budgeting, cost benefit analysis, construction cost proposals, engineering, set pricing options, building permitting, construction scheduling, project management and field supervision, house construction, change order management, site finishing, punch list management, value added interior and exterior upgrades, and  general contraction and subcontracting.

This blog will be broken down into three categories: Modular Housing Products and Pricing, Builder Services and Site Improvements, Factory - Production Issues.

From the beginning  ...                           

 

 

 

 

 

To the present:

 

 

 

Modular Homes Available Options

Options for Pinecrest Modular Homes Inc. Homes
(not all options are available for all homes)

To view specific product options and upgrades please visit our online option catalog. The products in the options catalog are a sample of what is available. Most building products can be substituted for factory standards. These substitutions will either take place at the factory or on site.

Exterior Options
Choose from many different colors and styles of:

• Siding
• Shingles
• Shutters
• Doors
• Windows
• Trim
• Decorative Louvers
• Roof Pitches
• Porches and Porch Roofs
• Columns
• Posts and Railings

Interior Options

• Doors
  • Door Styles
  • Door Hardware
• Trim and Stain Packages
• Flooring
  • Carpeting
  • Vinyl
  • Laminate Flooring
  • Tile
• Kitchen
  • Kitchen Cabinets

  • Kitchen

    Islands

  • Cabinet Hardware
  • Countertops
  • Plastic Laminate
  • Corian
  • Sinks
  • Plumbing Fixtures

• Bath

  • Bath

    Cabinets
  • Cabinet Hardware
  • Vanity Tops
  • Cultured Marble
  • Corian
  • Sinks
  • Tubs, Showers and       Jacuzzis
  • Toilets and Bidets
  • Plumbing Fixtures
  • Mirrors and Medicine       Cabinets

  • Bath

    Accessories
• Lighting
  • Exterior Lights
  • Interior Lights
  • Bedroom Lights
  • Bathroom Lights
          Kitchen Lights
  • Dining Room Lights
  • Foyer Lights
  • Hall, Walk-In Closet,       and Utility Room Lights
  • Recessed Lights
  • Track Lights
• Ceiling Fans
• Fireplaces
• Technology
  • Smart Home Wiring
  • Home Theater
• Appliances
  • Kitchen Appliances
    • Refrigerators
    • Dishwashers
    • Ranges
    • Cook Tops
    • Wall Ovens
    • Microwave and Range        Hoods
    • Garbage Disposals
• Fold Away Ironing Board Unit
• Washer and Dryers
• Water Heaters
• Central Vacuum

 

Modular Free Accommodations during a modular addition

Pinecrest Modular Homes is please to announce the purchase of a brand new Winnebago 35J class A motor home.  Pinecrest Modular is alway thinking of ways to save the our customer money and inconveniences. This motor coach is used primarily for our customers to use while their house in under renovations. Normally the motor coach is used for up to three days while the roof is removed and new modular units are being set. I hope you enjoy your stay in the motor home as much as your children will. I hope you enjoy looking at the pictures, floor plan, and specifications.

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SPECIFICATIONS

Entertainment

• C.B. Wire Prep
• Radio Antenna Roof Mounted
• Satellite System Ready
• TV DC 19" LCD Color Stereo w/Remote
• TV Enhancement Package (antenna (amplified), 12-volt DC powerpoints, interior jacks, exterior jack, coax wiring, cable input, splitter, shelf (NA 30B))

Interior

• Mini Blinds in Lounge, Galley & Bedroom,
• Ceiling Fabric
• Laminate Countertops w/Radius Edge
• Wraparound Curtain in Front
• Incandescent Ceiling Lights w/Wall Switches
• Roof Vents
• Pleated Shades in Bedroom
• Telephone Input
• Wainscoting w/Chair Rail (N/A 29R)

Furniture

• Dinette w/Access to Storage Below
• Pedestal Lounge Chair (swivel/slide) N/A 29R
• Sofa(s) w/Storage Below (N/A 26P)

Galley

• Flip Up Countertop Extension (N/A 34M)
• Single Control Moen Faucet
• Microwave Oven
• Pantry
• Vented & Lighted Range Hood
• 3 Burner Range w/Storage Below
• Double Door Refrigerator/Freezer

Bath & Bedroom

• Shower Light
• Textured Glass Shower Door
• Shower Skylight
• Dual Control  Lav. Faucet
• Medicine Cabinet
• Bedspread w/Pillow Shams, Pillows, Throw Pillows
• Decorative Wall Lamp (N/A 35J)
• Serta Queen Bed w/Under bed Storage (N/A 30B & 35J)
• Serta Queen Bed w/Headboard (30B only)
• Serta King Innerspring Mattress w/Under bed Storage (35J only)
• Bunk Beds w/Drawer Below, Privacy Curtain, Pillows & Shams, Mattress Covers (35J only)

Exterior

• Awning Rails w/Rain Gutters
• Entrance Door w/Screen Door
• Deadbolt Lock
• Double Entrance Door Step
• Porch Light w/Wall Switch
• 1-Piece Smooth Fiberglass Sidewall Skin
• Storage Compartments

Heating/Electrical & Plumbing

• Automotive Heater/Air Conditioner
• Roof Air Conditioner 14,800 BTU w/Wall Thermostat, 30,000 BTU In-Floor Ducted Furnace, 4,000-watt Onan MicroQuiet Gas Generator (N/A 34M & 35J)
• 2 Roof Air Conditioners w/Wall Thermostat, 40,000 BTU Furnace In-Floor Ducted, 5,500 watt Onan Marquis Gold Gas Generator (34M & 35J only)
• Auxiliary Start Circuit
• 2 Deep Cycle Batteries
• Battery Disconnect System
• 45 amp Converter/Charger
• Generator Prep Kit
• 30 amp Power Cord
• Service Center City Water Hook-up
• Heated Holding Tank Compartment
• TrueLevel Holding Tank Monitoring System
• 6 Gallon Electronic Ignition Water Heater
• Demand Water Pump
• Water System Winterization Package
• Water Heater Bypass

                                                                                                                                                          

Modular Factory On line Building Pictures

 

 

Photo page #2

 

   

 

Modular Building Schedule - Example

Listed below you will find a Pinecrest Modular Homes Building Schedule:  Please note that most often tasks are occurring simultaneously.  The number of days giving to a specific task has been estimated for scheduling purposes.

Engagement and Design 
Collection of Engagement Fee
Finalize plans and develop estimate with Client   
Sign contract   
Sign off on All Plans and Proposal   
Submit plans for state approval   
Review and Finalize Factory Sales Order   
Sign and File Subcontractor Proposals   
Secure Building Permit    
Receive Permit   
Have house plotted on survey   
Receive State Approval Letter   
Order Insurance Certificates   
Utilities   
Electric   
RFQ Electrician   
Confirm Electrician   
Apply for New Electrical Service   
Turn on new Power Service   
Receive Electrical Underwriter's Certificate   
Finish Electrical   
Finish Electrical Tie ins   
Wire Boiler   
"Prepare phone, cable and data for final connection"   
Final Electrical Inspection   
Plumbing   
RFQ Plumber   
Confirm Plumber   
Receive Final Plumbing Certificate   
Finish Plumbing   
Complete Plumbing Tie ins   
Install Boiler and HW Heater   
Final Plumbing Inspection   
Oil   
Schedule Oil Delivery   
Gas    
Apply for New Gas Service   
Perform pressure test   
Call for line installation   
Water   
Apply for Water to Site   
Trench for Water Line   
Inspect Water Line Installation   
Turn on Water Service   
Receive Tap Letter   
Site Work   
Demolition 
Secure Demolition Permit   
Demolish structures on site   
Erosion Control Measures   
Clear and strip topsoil   
Install Septic / Tie In to Sewer   
Septic Excavation   
Septic Installation   
Receive Septic Certificate / Sewer Connect Letter   
Install Retaining Wall   
Install Drywells   
Final Grading   
Foundation   
Certify Foundation Plan   
RFQ Foundation   
Excavate for foundations   
Pour Footings   
Footing Inspection   
Pour Walls   
Cure basement walls      
Backfill foundation   
Set Sill Plates w/ Copper Flashing   
Waterproof/insulate basement walls   
Perform foundation inspection   
Pour Basement floor   
Pour Garage Floor   
Insulation   
Fabrication and Delivery   
Confirm On-Line Date   
Confirmed Delivery Date   
Confirm Staging Area   
Confirm Driver's Contact Info   
Confirm Road Permits    1
Set    
Reserve Crane   
Confirm Crane   
"Order Set Supplies (tarps, lumber, nails)"   
Order Dumpster   
Set Boxes   
Bolt Boxes   
Hurricane Strapping   
Install Temp Stairs   
Exterior Finish   
Siding  
RFQ Siding   
Confirm Sider   
Side and Finish House 
Soffits / Fascia   
Roofer   
RFQ Roofer   
Confirm Roofer   
Install and Finish Roof   
Gutters and Leaders   
Garage Doors   
Portico / Decks   
HVAC   
Order HVAC Equipment   
Install HVAC Equipment   
Install Ductwork   
Install Condesing Units   
Finish HVAC   
Interior Finishes   
Install 1st floor shiploose items   
Install 2nd floor shiploose items   
General Carpentry   
Finished Carpentry   
Finish Seams   
Tape and spackle 1st floor drywall   
Tape and spackle 2nd floor drywall   
Trim work   
Painting -Touch up w/ builder's prime   
Stairs and Rails   
RFQ Stairs and Rails   
Confirm Stairs and Rails   
Finish Flooring   
"Tile entry, kitchen and baths"   
Carpet 1st floor   
Carpet 2nd floor   
Certificate of Occupancy   
Install appliances   
Cleanup for occupancy   
Complete final inspection for certificate of occupancy   
Final Acceptance   
Perform final walk-through inspection   
Complete punch list items   

Modular Construction-Task List

Land and Lot selection
    a. Evaluate site for modular accessibility
    b. Do a perk test if necessary
    c. Verify that the survey has been updated within the last two years

Design - Choose or create a modular a custom modular design. After a design concept has been agreed upon the design will be engineered and converted into building plans for permitting purposes. The plans will include floor plans, elevations, specifications, options, electrical, plumbing and sections. It will also included all the necessary code calculations and Res Check.

File for Building Permit
    a. Building Permit
    b. Electrical Permit
    c. Plumbing Permit
    d. Health Department - when required
    e. Road and Highway - when required
    f. Environmental - DEC - when requires
    g. Application for gas or electric service
    h. Stake out underground utilities
    i. Stake out foundation and set first floor elevations

Site Work
    a. Excavate for foundation, septic and/or sewer.
    b. Pour footing and foundation
    c. Install termite shield, sill plates, strapping, beams, anchor bolts and columns.
    d. Install footing drains and basement stone if necessary or specified
    e. Install  tar waterproofing
    f. Verify dimensions, square and level
    g. Install fire stop 2 x 8 under center carry beam at marriage wall
    h. Install lally columns

Site Preparation

• Temporary electrical service if necessary.
• Create access road if necessary.
• Schedule pay loader if required.
• Schedule delivery, set crew and contingency date

Exterior Finishing

1. Install basement windows
2. Backfill foundation
3. Complete siding, fascia, soffit, shutters
4. Install chimney
5. Install gutters and leaders
6. Optional exterior finishes porches, decks, walk ways
7. Install garage doors
8. Rough (back blade) grading
9. Exterior clean up

Interior Finishing

1. Install on site insulation not included by factory
2. Install basement stairs
3. Flush up and bolt all ceiling beams as required
4. Remove temporary supports at mating walls
5. Clamp and adjust marriage walls, install metal plates at doorways
6. Cut and install filler strips for walls and floors
7. Install interior stairs and rails
8. Install and finish drywall
9. Install interior doors and adjust
10. Install attic stair trim and adjust stairs if necessary
11. Complete baseboard and casement trim work
12. Install finished flooring
13. Install ship loose items left out to allow for electrical, plumbing, or flue access
14. Blend Painting
15. Install appliances

Electrical Completion

Plumbing Completion

HVAC Completion

Fireplace and Metalbestos Flues Completion

Closing

1. Create and finish punch list
2. Final clean up - removal of dumpster and toilet
3. Final walk through with homeowner
4. Issuance of Certificate of Occupancy
5. Home owner occupancy

Energy Star Program - Certifying the Plant

In our energy conscience world it is nice to know that you have the option of building an Energy Star certified modular home. Pinecrest Modular Homes has partnered with Modular Manufacturers that have been certified to build Energy Star certified homes. The following information described the process of certifying a modular manufacturer to build an Energy Star certified home.

Certifying the Plant

Requirement 1: Hire a Certifier for the Plant

Requirement 2: Design Homes to Meet ENERGY STAR Requirements

Requirement 3: Incorporate ENERGY STAR Design Features into Quality
     Control and Inspection Procedures

Requirement 4: Ensure Duct Tightness

Requirement 5: Develop Site Installation Checklist

Requirement 6: Install, Inspect, and Test a Minimum of Three Qualification
   Homes in the Field

Requirement 7: Incorporate ENERGY STAR Practices into Routine Operations

Requirement 8: Submit the ENERGY STAR Partnership Agreement

 

2. Designing ENERGY STAR Qualified Manufactured Homes
 

To qualify as ENERGY STAR, a manufactured home is required to be substantially more energy efficient than a comparable standard code home. This includes not only the thermal envelope, but also the estimate of total energy use for space heating, space cooling, and water heating.

A home designed to qualify for the ENERGY STAR label may achieve this level of performance in one of two ways:

Incorporating Pre-Approved ENERGY STAR Design Packages

Use Computer Analysis to Create Other ENERGY STAR Designs

The Certifier shall review the manufacturer's documentation to verify that each design meets or exceeds ENERGY STAR guidelines. The goal is to ensure that every home that leaves the plant with an ENERGY STAR label has been designed to meet or exceed EPA's guidelines.

Each design is a unique combination of building elements, including building thermal envelope, specific duct arrangement (overhead or under floor) and maximum leakage level, space heating and cooling equipment efficiency, and hot water heater efficiency. These elements taken together will produce predictable energy use characteristics for which the manufacturer develops an ENERGY STAR home.

3. Producing and Installing ENERGY STAR Qualified Manufactured Homes

Energy Star Program - Producing Energy Star Qualified Homes

Once a plant has been certified, it can proceed to produce and install ENERGY STAR qualified homes based on the designs approved during the certification process. This is a simple, four-step process that builds directly on the knowledge and expertise developed during the plant certification process. 

Requirement 1: Manufacture and Inspect Homes in the Plant

The Plant Production Staff ensure that the plant manufactures ENERGY STAR qualified homes in accordance with the designs created during the plant certification process. The homes are inspected by the plant’s third-party inspection agency. Plant quality control (QC) personnel use the new information in the plant’s quality control manual to check all ENERGY STAR QC issues, particularly duct systems. 

Requirement 2: Install and Inspect Homes in the Field

The Plant Representative (e.g., the factory field representative or retailer) uses the site installation checklist (sample) (70KB) developed during the plant certification process to monitor set-up. Non-compliance items are fixed on site. Following installation, the representative reviews and verifies the items on the site installation checklist, signs it, and returns a copy to the plant. The plant must maintain copies of all signed installation checklists.

Requirement 3: Affix the ENERGY STAR Label and the Quality Assured Label 

Requirement 4: Conduct Periodic Field Evaluations to Verify Performance

The Manufactured Housing Certifier ensures that the homes are performing as designed., A plant must at all times retain an accredited Certifier responsible for conducting field evaluations on no less than 2 percent (2%) of its ENERGY STAR qualified homes sold and installed on a homeowner’s site or a minimum of one home each calendar year, whichever is greater. The plant’s Certifier is responsible for coordinating the quality control testing.

Energy Star Program - On Site Responsibilities

ENERGY STAR CONSTRUCTION REQUIREMENTS FOR SITE INSTALLATION 

           Pinecrest Modular Homes Inc. – On Site Responsibilities 

By completing the following tasks Pinecrest Modular Homes is able to comply with Energy Star certification requirements.

A. Marriage Line Seal. The marriage line areas must be filled with a continuous non-porous insulating gasket creating a permanent air barrier at joints in the ceiling, walls and floor. Acceptable gaskets can be one or two-part systems, including proprietary gaskets, foams, insulation wrapped in poly, and insulation covered by butyl or other long-life tape on one side. In addition, there must be no visible signs of gaps or tears. 

B. Tears in Bottom Board Material Repaired All tears in the bottom board material must be covered and sealed with a durable, permanent patch to prevent air leakage. (Foam sealant can be used on lag bolt and other small holes.) 

C. Exterior (Including Crossover) Duct Installation For multi-section homes, the exterior ducts must be sealed with a permanent connection per the Manufacturer's Installation Manual. Identify that the following items are completed: All exterior ducts have been installed and wrapped with insulation. Crossover collar is secured to the trunk with at least three screws and cannot rotate or move. All exterior duct insulation is a minimum of R-_______. Nylon or metal straps and saddles are used to support the exterior duct; duct does not touch the ground. Three or more screws are placed below the straps through the flexible duct and into the crossover collar. Exterior duct insulation is pushed into the floor cavity and sealed with tape or foam sealant at all bottom board penetrations. 

D. Field Installed Heat Pump Heating equipment efficiency meets or exceeds the following specification: HSPF-_______. E. For Homes Installed Over Basements (One of the following must be checked) This home has an UNHEATED BASEMENT. All interior stairwells from the heated space into the basement are constructed in the same manner as an exterior wall with full insulation and a weather-stripped, insulated exterior door. This home has a HEATED BASEMENT. The basement wall insulation level is a minimum of: R-_______.